Rack Washer

Returning rack from the market might seem clean at first, but soil, sand, dust and non-sticky debris might are a very common problem for water lines.

Technica’s in-line washer-dryer combo is an enclosed and splash-free solution fit to be installed right inside your factory.

Designed to be installed downstream from your rack unloader or as the loading point of your line.

Features

Motorized doors close during the washing operation to avoid splashing water in the factory area
Spray nozzles mounted on a back and forth moving frame inside the rack
Spray nozzles spread around the rack ensure the washing of all outer parts
Nozzles and brushes enter the pockets for thorough interior cleaning
High pressure pump and high flow nozzles ensure efficient washing cycles.
The frames and covers of the washer are made of stainless steel plates to prevent rust and transparent panels for visibility.
The Washer uses soft water at the supply temperature. It is contactless and no detergents are used

The washed rack is conveyed to a drying station consisting of high flow fans
Excess water is blown off the rack so that water does not drip on the factory floor
As the rack passes through the dryer, the fans will be switched on sequentially, reducing unnecessary electrical consumption of the system and its relevant noise levels
The dryer is provided with a collecting tank for all the water resulting from the washing and drying processes
This water is returned to the washer’s tank for reuse through the water recirculation system
Note: Rack may not be 100% dry. Residual water of up to 0.5L should be expected, depending on the rack size and the number and size of cavities. (Actual volume to be confirmed after testing).

Rack enclosure collects all the water to a recirculation tank, minimizing water usage
Water is pumped into a filtering and turbidity removal station
Filtration down to 5 microns
Filtered water is pumped back into the washer’s tank
The filtering station is provided with a back wash system
The water recirculation is always running during machine operation.
Once the filters are closed, a back wash should be done and water is emptied from the tank and filled again. It depends on the quantity of dirt coming on the racks.

Structure	Painted or Stainless Steel (AISI 304/316)
Water tanks	Painted or Stainless Steel (AISI 304/316)
Water tanks volume	5,000L
Min. Conveyor Height	1000 mm
Integrated Conveyor	Multiflex Conveyor
Rack Max. Dimensions	1000mm (leading edge) x 1200mm
Rack levels	5
Rack weight	Up to 300 kg
Noise	80dBA (@ 1m distance)

Power (installed)	Washer 10kW, Dryer 23kW
Air	Zero
Water	1L per rack
Weight	6500kg (with empty tanks, 12 points of contact to floor)